MINING, MINERALS & METALS

Elevated Efficiency in Every Tonne, Powered by Your Data

Maximize your energy input to increase mineral recovery and minimize reprocessing with Imubit’s AI Optimization (AIO) solution.

What comes first—the energy transition or the materials to enable it?

Energy accounts for 20-40% of OPEX in mineral processing. Leveraging AI-powered optimization technology to get the highest possible yields is the lowest carbon way to accelerate the shift towards electrification and the energy transition.

Maximize flotation system recovery

Around 15% of precious metals mined find their way to the tailings pond. Don’t let the complexity of your float system increase that number.

Imubit AI models learn the nonlinear relationships between process variables like reagent concentration, bubble formation, and rotor speed, then tune the available handles to maximize recovery of every float tank under every process condition.

Boost grinding circuit efficiency

Grinding circuits are the most energy-intensive step in mineral processing with inefficiencies stemming from variable feed properties and lack of real time particle size measurement in the mill.

Imubit models make the most of your energy input, pushing to the max power draw limit, maximizing throughput and minimizing reagent usage in flotation through consistent and optimal control of particle size distribution.

Don’t let downgrades eat your margins

Missed metal composition targets can result in costly reprocessing or downgrades. In steel production, raw material variability and delayed lab-measured properties add complexity.

Imubit AI models learn the complex, nonlinear composition relationships and put them into closed loop to reduce rework and energy costs and provide more consistent mechanical properties.

Imubit is your solution to maximize recovery, sustainably

1-3%
Average Metal
Recovery
5-10%
Grinding Energy
Savings
2-5%
Average Throughput
Increase

“I’ve seen operators challenging the platform. We always think we can be better than the computer. It’s really been fun to challenge it, and not only to get beat by it, because you’re going to, but also just to learn from it.”

Console Operator

Top Global Mining Company

AI Solutions in Action: Resources & Case Studies

Learn how Oxbow’s SmartKiln® is decarbonizing through yield improvement.

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Discover how industry leaders like Marathon Petroleum are democratizing AI across operations.

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Learn how AI is reshaping process optimization in this article in World Cement.

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See First-hand Where Operational Excellence is Hitting a Barrier at Your Plant Today

And identify how to unlock real opportunities for improvement through coordinated operating strategy execution with this assessment.

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